Extruded Copper Bars

High-purity copper with min. 58 °C/OMEGA electrical conductivity in the annealed state.

Copper Italia produces round, square, hexagonal, trapezoidal extruded bars, either standard or to customer drawing.

All extruded products are available in bars of variable length or in coils of the weight required by the customer.

DATA SHEET – CHARACTERISTICS OF OFHC COPPER.

OFHC Copper is the only one to be produced following a completely oxygen-free process. It meets ASTM B 170 standards and was initially developed to meet the particular needs of modern industrialisation.

The production of OFHC copper (see table) starts with the selection of copper cathodes of a high level of quality and purity, which are melted in an induction oxygen-free atmosphere where any oxygen residual traces on the cathodes are eliminated.

The molten copper obtained is then poured in a holding furnace via a duct in a completely oxygen-free atmosphere, thanks to the gaseous components that prevent contamination. This process also prevents the inclusion of any potentially harmful components in the holding furnace from where the wire rod is then extracted.

COARSE GRAIN STRUCTURE HELPS PREVENT ROUGHNESS AND ENSURE EVEN COATING.

In copper, like in other metals, oxidation and other impurities can be revealed by analysing the grain structure. The impurities are subject to etching by plating solutions. Small particles of undissolved impurities can cause roughness, whereas the purity and structure of OFHC copper ensures a compact texture with an impurity-free smooth surface.

THE ABSENCE OF ADDITIVES MAKES  GALVANIC BATHS MORE EFFICIENT.

Since no de-oxidising agents or additives are used in the production of OFHC copper, there are no residual contaminants. In electroplating terms, this means a virtually total elimination of insoluble particles in the bath.

LESS RESIDUE MEANS LESS NEED FOR CLEANING THE PLATING VATS.

The use of OFHC copper results in less residue in the plating vats. The absence of oxides (not detectable by ASTM microscopic tests) combined with the extremely low level of impurities contribute to minimize the amount of residue present in the bath.

 

 CHEMICAL AND PHYSICAL PROPERTIES COPPER OFHC:

Electrical conductivity

a 20oC / 68 F – soft annealed

00.0-101.5 % IACS

58.0-58.9 m/ohm mm2

a 20oC / 68 F – fully cold worked

97.0-97.7 % IACS

56.3-56.6 m/ohm mm2

Thermal conductivity

a 20oC / 68 F

395 W/Km

0.094 cal, cm/cm2soC

Coefficient of thermal expansion

da 25 a 100oC / da 77 a 212 F

0.0000168 per oC

0.00000933 per F

da 20 a 300oC / da 68 a 572 F

0.0000177 per oC

0.00000983 per F

Resistance to external agents

Resistance to hydrogen embrittlement

buona

Corrosion Resistance

buona

Cu-OF versus Cu-ETP

RAME ELETTROLITICO
(ETP)

RAME OXYGEN-FREE
(OFHC)

Silver

.0013

.0012

Sulphur

.0015

.0012

Arsenic

.0006

.0002

Lead

.0010

.0005

Antimony

.0010

.0005

Bismuth

.0001

.00003

Selenium

.0003

.0001

Tellurium

.0001

.00005

Tin

.0004

.0001

Nickel

.0014

.0005

Zinc

.0004

.00005

Oxygen

.0340

.0003

Conductivity (IACS)

100.7%

101.5%

 

Comparison of Electrical Characteristics

Copper UNI
5649/1

  Max Resitivity (Mass) (Omega*g)/m2

Max Resitivity (Volume)(Omega*mm2)/m

Min. Conductivity m/(Omega*mm)

Min. Conductivity IACS % min

CU-ETP

0,155 96

0,0175 44

57

98,28

CU-OF

0,153 28

0,017 241

58

100

 

DATA SHEET – CHEMICAL AND PHYSICAL PROPERTIES OF EXTRUDED BARS.

The main features are shown in the table below.

MECHANICAL (UNI 3310):

Quality

Nomenclature

Symbol

Unit load  – R
Kgf/mm2

Stretching – A
Min %

Hardness (Brinell) – HB
Kgf/mm2

Pe-CU-OF

UNI 5649-71

RAW

Hp

20

18

50

 

DATA SHEET – EXTRUDED COPPER BAR SECTIONS.

The following sections of extruded copper bars are available

barre-estruse-ofhc-2 barre-estruse-ofhc-tonde

barre-estruse-ofhc-su-disegno

Other sections are available on customer request. All extruded products can be supplied either in bars of a standard length or coils of up to 3000kg.

 

DATA SHEET – RANGE OF COPPER BARS

The following range of copper bars is available.

barre-estruse-grafico1

barre-estruse-grafico2

DATA SHEET – PACKAGING OF BARS

barre-estruse-ofhc-imballo

Copper bars are supplied in the following packaging.

Standard

Strapped bundle covered with crepe paper at minimum three points, at both ends and in the centre.

barre-estruse-ofhc-standard

With support:

  • Bundle wrapped with plastic film
  • Bundle strapped and protected with crepe paper at minimum three points, at both ends and in the center
  • Wooden bases, min. 50 mm thick, fixed to the pack according to the following schemes:
    – 4 bases for bundles up to a 4.2 m in lenght
    – 6 bases for bundles of 4.2 – 5 m in lenght
    – 6 bases for bundles of 5 – 6 m in lenght

barre-estruse-ofhc-supporto

Crates

  • Bundle wrapped with plastic film
  • Bundle with straps at least every approx. 500 mm 
  • Wooden base, min. 50 mm thick

barre-estruse-ofhc-casse

Cages

  • Bundle wrapped with plastic film
  • Wooden base, min. 50 mm thick

barre-estruse-ofhc-gabbie

Boards

  • Bundle wrapped with plastic film
  • Bundle placed on wooden boards (an additional wooden board is placed on top of packs weighing over 1000 kg)
  • Bundle strapped and protected with crepe paper at minimum three points, at both ends and in the centre
  • Wooden base, min. 50 mm thick, fixed to the pack according to the following schemes:
  • – 4 bases for bundles up to 4.2 m in length
    – 6 bases for bundles of 2-5 m in length
    – 6 bases for bundles of 5-6 m in length

barre-estruse-ofhc-tavole

Coils

barre-estruse-ofhc-rotoli